Synergy Suspension Jeep JK Front D44 Axle HD Outer Shell Kit, 3.0" OD Tube

Synergy Suspension Jeep JK Front D44 Axle HD Outer Shell Kit, 3.0" OD Tube

Features:

• Outer Axle Shell Kit designed for the 2007+ Jeep JK D44 front axle
• Designed to increase the strength of the Front D44 Axle housing that is prone to bending when larger off road tires are installed and used off road.
• Laser cut from 3.0 x .250 1026 DOM Tubing
• Kit includes new Heavy Duty Lower Control Arm Mounts, Lower Shock Mounts and Track Bar Bracket
• The stock axle housing must have all the factory brackets cut off at the welds. The housing must be ground smooth before installation. The coil buckets and upper control arm mount will be re-used.
• Experienced welder required
• 3" Front bump Stop Spacers are required for use of the new weld on Track Bar Bracket (PPM-8009-01)
• Do not install on a bent housing
• Read all Installation instructions before purchasing kit

JK Front Heavy Duty D44 Axle Outer Shell Kit Includes:

• PPM-8009-00 - JK Front D44 Axle HD Outer Shell Set
  
• PPM-8009-01 - JK Front D44 Axle HD Track Bar Bracket, 3.0" OD Tube
  
• PPM-8009-02 - JK Front D44 Axle HD Lower Control Arm Mounts, 3.0" OD Tube
  
• PPM-8009-03 - JK Front D44 Axle HD Lower Shock Mounts, 3.0" OD Tube

• PPM-8009-07 - JK Front D44 Inner Axle C-Gussets, 3.0" OD Tube
• PPM-8009-09 - JK Front D44 Axle Truss, 3.0" OD Tube 
• PPM-8009-11 - Synergy Suspension Jeep JK Johnny Joint Upper Mount System
• PPM-8009-13 - Factory Replacement Inner Axle Seals for the Jeep JK Front D44 Axle Housing
• PPM-8009-14 - JK HD Front Lower Coil Spring Mount, 3.0" Axle Tube
• PPM-8009-12 - Synergy Suspension JK HD Front Upper/Lower Balljoint Set or DYN-JP44-2X3050-A - Dynatrac JK Upper/Lower Balljoint Kit

• PPM-8009-50 - JK Front Axle HD Outer Shell Kit - Professional Installation
• If Inner Axle Seals and/or Replacement Balljoints are selected, installation will be included with Outer Shell Kit Installation
• During installation Pinion Angle will be set to 8° and Caster Angle will be set to 4.5°. These are the recommended specs for use with after-market CV drive shafts on vehicles with 3"-5.5" lift. Other pinion & castor angles are available upon request.
  Note: Professional Installation Pre-Shipping Instructions.
  **Please read all instructions found in the PDF below and remove the required parts prior to shipping your axle to Synergy Suspension for installation**
• Pre-Shipping Instructions

Proper Installation Requires:

Installation Instructions